Skip to main content
Back to Home
Engineering Specs

Engineering the Future of
Neonatal Care

A deep dive into the 360-degree 4-source phototherapy system, validated for safety and optimized for effective bilirubin breakdown.

System Architecture Overview

System Architecture 1
1 / 5

Our novel four-source configuration ensures uniform irradiance while maintaining strict thermal safety limits. The system integrates real-time feedback loops for precise control, eliminating the "blind spots" found in traditional overhead projectors.

360° Coverage

Maximizes skin surface exposure area.

Active Cooling

Maintains skin temp < 37°C safely.

Irradiance Control

Adjustable up to 50 μW/cm²/nm.

Safety Interlocks

Auto shut-off for thermal events.

Simulation & Validation

Avg Irradiance
30μW/cm²/nm
Surface Temp
< 37°C
Uniformity Ratio
0.72
Peak Wavelength
460nm
TracePro Optical

Optical Irradiance Simulation

Full four-source ray-tracing simulations performed in TracePro confirm that the configuration achieves comprehensive 360-degree coverage. The system delivers a uniform irradiance of 30 μW/cm²/nm across the entire neonatal body surface, effectively eliminating the shadow zones common in single-source devices.

  • Validated >0.7 uniformity ratio across curved surfaces.
  • Confirmed zero shadow zones on lateral aspects.
SolidWorks CAD

Mechanical Modeling & Assembly

Comprehensive 3D mechanical simulations in SolidWorks were instrumental in defining the final structural architecture. We utilized the CAD environment to validate the precise integration of the four-source array, cooling channels, and adjustable mounting mechanisms, ensuring robustness and ease of assembly.

  • Confirmed interference-free fit for 150+ components.
  • Validated structural integrity of moving gantry parts.

Design Evolution

Phase 1

Initial Overhead Model

The original prototype utilized a single overhead light source. Testing revealed significant shadowing on the lateral aspects of the patient, reducing therapeutic efficacy by 40%.

Current Phase

360-Degree Illumination

Incorporating four synchronized LED panels surrounding the patient bed. This iteration achieves a 0.72 uniformity ratio and eliminates shadowing, ensuring consistent bilirubin breakdown regardless of patient positioning.